Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners
FBPGRA2012 Mapping and Delivery Guide Prepare malted grain
Version 1.0 Issue Date: May 2024
Qualification
-
Unit of Competency
FBPGRA2012 - Prepare malted grain
Description
Employability Skills
Learning Outcomes and Application
This unit of competency describes the skills and knowledge required to operate commercial equipment associated with preparing malted barley or wheat. It covers operating and monitoring steeping, germinating, and kilning equipment.The unit applies to operators in commercial malting plants who are responsible for converting stored grain into malted barley or wheat. These operators are often known as maltsters.All work must be carried out to comply with workplace procedures, in accordance with State/Territory work health and safety legislation that apply to the workplace.No occupational licensing, legislative or certification requirements apply to this unit at the time of publication.
Duration and Setting
X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners
Student Learning Resources
Handouts Activities
Slides PPT
Assessment 1
Assessment 2
Assessment 3
Assessment 4
Elements of Competency
Performance Criteria
Element: Steep grain
Identify work requirements with relevant personnel
Select, fit and use personal protective equipment according to work health and safety requirements
Confirm equipment status and condition
Set up, start and monitor equipment according to operating procedures
Transfer grain from storage into steeping equipment according to workplace procedures
Place hoses or other wetting equipment correctly to ensure uniform hydration and to avoid damage to grain
Immerse, drain and rest grain for the specified number of cycles
Monitor moisture content of grain during air resting to determine when it is ready for transfer to germination vessels
Discharge wastewater to treatment or holding or other facilities according to workplace procedures
Element: Germinate grain
Feed grain into germination vessel or floor according to workplace procedures
Set up, operate and monitor turning and air blowing equipment to meet safety and production requirements
Monitor green grain for humidity, temperature, moisture, chitting or acrospires, and general condition
Adjust rate of turning, humidity and temperature according to specifications for malt type
Transfer modified green grain to kiln according to specifications for malt type and results of laboratory testing
Element: Operate kiln to produce malt
Conduct first drying of modified grain
Confirm germination has stopped according to workplace procedures
Cure modified grain through correct combination of air flow and heat for malt product specification
Confirm colour, moisture content and other required specifications
Clean the malt according to workplace procedures and food safety requirements
Transfer separated culm to storage according to workplace procedures
Transfer malt to storage according to workplace procedures
Element: Shut down process and complete work
Identify the appropriate shutdown procedure
Shut down the process safely according to operating procedures
Clean and sanitise equipment according to work health and safety and food safety procedures
Identify and report maintenance requirements according to workplace procedures
Identify work requirements with relevant personnel
Select, fit and use personal protective equipment according to work health and safety requirements
Confirm equipment status and condition
Set up, start and monitor equipment according to operating procedures
Transfer grain from storage into steeping equipment according to workplace procedures
Place hoses or other wetting equipment correctly to ensure uniform hydration and to avoid damage to grain
Immerse, drain and rest grain for the specified number of cycles
Monitor moisture content of grain during air resting to determine when it is ready for transfer to germination vessels
Discharge wastewater to treatment or holding or other facilities according to workplace procedures
Feed grain into germination vessel or floor according to workplace procedures
Set up, operate and monitor turning and air blowing equipment to meet safety and production requirements
Monitor green grain for humidity, temperature, moisture, chitting or acrospires, and general condition
Adjust rate of turning, humidity and temperature according to specifications for malt type
Transfer modified green grain to kiln according to specifications for malt type and results of laboratory testing
Submission Requirements
List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here
Assessment task 1: [title] Due date:
(add new lines for each of the assessment tasks)
Assessment Tasks
Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.
Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.
Observation Checklist
Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice
Yes
No
Comments/feedback
Identify work requirements with relevant personnel
Select, fit and use personal protective equipment according to work health and safety requirements
Confirm equipment status and condition
Set up, start and monitor equipment according to operating procedures
Transfer grain from storage into steeping equipment according to workplace procedures
Place hoses or other wetting equipment correctly to ensure uniform hydration and to avoid damage to grain
Immerse, drain and rest grain for the specified number of cycles
Monitor moisture content of grain during air resting to determine when it is ready for transfer to germination vessels
Discharge wastewater to treatment or holding or other facilities according to workplace procedures
Feed grain into germination vessel or floor according to workplace procedures
Set up, operate and monitor turning and air blowing equipment to meet safety and production requirements
Monitor green grain for humidity, temperature, moisture, chitting or acrospires, and general condition
Adjust rate of turning, humidity and temperature according to specifications for malt type
Transfer modified green grain to kiln according to specifications for malt type and results of laboratory testing
Conduct first drying of modified grain
Confirm germination has stopped according to workplace procedures
Cure modified grain through correct combination of air flow and heat for malt product specification
Confirm colour, moisture content and other required specifications
Clean the malt according to workplace procedures and food safety requirements
Transfer separated culm to storage according to workplace procedures
Transfer malt to storage according to workplace procedures
Identify the appropriate shutdown procedure
Shut down the process safely according to operating procedures
Clean and sanitise equipment according to work health and safety and food safety procedures
Identify and report maintenance requirements according to workplace procedures
Identify work requirements with relevant personnel
Select, fit and use personal protective equipment according to work health and safety requirements
Confirm equipment status and condition
Set up, start and monitor equipment according to operating procedures
Transfer grain from storage into steeping equipment according to workplace procedures
Place hoses or other wetting equipment correctly to ensure uniform hydration and to avoid damage to grain
Immerse, drain and rest grain for the specified number of cycles
Monitor moisture content of grain during air resting to determine when it is ready for transfer to germination vessels
Discharge wastewater to treatment or holding or other facilities according to workplace procedures
Feed grain into germination vessel or floor according to workplace procedures
Set up, operate and monitor turning and air blowing equipment to meet safety and production requirements
Monitor green grain for humidity, temperature, moisture, chitting or acrospires, and general condition
Adjust rate of turning, humidity and temperature according to specifications for malt type
Transfer modified green grain to kiln according to specifications for malt type and results of laboratory testing
Forms
Assessment Cover Sheet
FBPGRA2012 - Prepare malted grain
Assessment task 1: [title]
Student name:
Student ID:
I declare that the assessment tasks submitted for this unit are my own work.
Student signature:
Result: Competent Not yet competent
Feedback to student
Assessor name:
Signature:
Date:
Assessment Record Sheet
FBPGRA2012 - Prepare malted grain
Student name:
Student ID:
Assessment task 1: [title] Result: Competent Not yet competent
(add lines for each task)
Feedback to student:
Overall assessment result: Competent Not yet competent